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Home > Publications > Sector Brochures > The Metals Sector
 

The Metals Sector

THE TRADE AND INVESTMENT SOUTH AFRICA PROFILE

When Trade and Investment South Africa was formed in 2000 as a division of the Department of Trade and Industry (the dti), the original investment promotion agency, Investment South Africa (ISA), and the export functions of the dti were merged to form a single organisation. Trade and Investment South Africa is responsible for stimulating foreign direct investment and exports of South African goods and services to international markets. As part of the country's national economic strategy, Trade and Investment South Africa is tasked with identifying and targeting key high-growth sectors and enjoys direct access at the highest levels to both South African business sectors and trading partners. Thus, Trade and Investment South Africa is the essential point of contact for anyone involved in investment and export promotion in this country.

At Home in South Africa

Locally, Trade and Investment South Africa functions under the umbrella of the dti, a broader family of institutions controlling state assets in excess of R25bn and led by Minister Alec Erwin. A number of units dedicated to specific aspects of the business process operate within Trade and Investment South Africa. Sector specialists and strategic analysts work together to oversee targeted export objectives. Simultaneously, logistics specialists, who are located in the Enterprise Industries Development Division (EIDD) of the dti, identify and take steps to eliminate bottlenecks in the supply chain, for both exporters and investors alike. Thus, the dti provides a single-transaction arena for investors and exporters at a national level and Trade and Investment South Africa is also mandated to co-ordinate provincial initiatives to match investor requirements with opportunities available within each of the nine provinces.

Trade and Investment South Africa focuses on promoting eight sectors of the South African economy that have shown the greatest growth potential and marketability. These include:

Abroad

Trade and Investment South Africa identifies opportunities and provides core-market intelligence in 48 regional offices within South Africa's diplomatic centres worldwide. Key investors are targeted in priority-growth sectors and specific sectoral expertise is added to the equation. The regional managers operate according to international best practice standards, pioneered by leading trading nations such as Singapore and Ireland. Trade and Investment South Africa's single-transaction arena approach to service is ensured and promoted via their efficient use of an extensive array of communication mediums. From negotiations and exhibitions to handing over prospective leads to domestic-based facilitators and units dedicated to specific aspects of long-term business processes, Trade and Investment South Africa has a finger on the communication pulse continuously.

Trade and Investment South Africa is a flexible, customer-oriented organisation, specifically in regard to the services it delivers and financial incentives it oversees. For instance, in 2001 the export sectors prioritised by Trade and Investment South Africa realised R15.8bn in trade growth. In addition, South Africa’s manufacturing sector gained R4.7bn in fixed inward investment. Clearly Trade and Investment South Africa plays a guiding role in the promotion of South Africa as a leading, internationally competitive business destination.

Investments Unlimited

As the central point of contact for anyone interested in investing in South Africa, Trade and Investment South Africa offers the following services:

  • Information on the various investment sectors and industries within South Africa
  • Facilitation of inward investment missions, including travel itineraries and movement within the country
  • Introduction to potential joint-venture partners
  • Consultation on the prevailing regulatory environment
  • Introductions to relevant stakeholders in the private and public sectors
  • Information on tax incentive packages
  • Assistance with work permit applications
  • Guidance with plant / site locations
  • Logistical support for relocation
  • Dedicated aftercare services
  • Input into policy formulation on investment and trade promotion.

Exports Unlimited

The export process is sector specific, and sector strategies offer the framework within which exports are encouraged and incentivised. These strategies address competitive issues and international best practice standards regarding the product. Trade and Investment South Africa sector specialists have a clear understanding of, and access to, the various industries. Hence, they are able to provide sound advice, recommendations and assistance – information that is invaluable to the potential exporter.

Trade and Investment South Africa provides a Customer Care service for manufacturers, a facility that offers information and advice on current export processes and procedures. To ensure enquiries are channelled to the relevant specialist organisations, the dti Customer Contact Centre can be contacted on:

+27 (12) 394 9500 (International callers)
or 0861 843 384 (Local callers)

Trade and Investment South Africa is also mandated with developing small and BEE exporters and to manage the Export Marketing and Investment Assistance Scheme (EMIA) as a key enabling incentive. Through EMIA funding is provided to companies for:

In addition, the formation of industry-based Export Councils to assist exporters in reaching their targets is promoted. The approach has been tailored to allow small businesses, as well as artists and craftspeople, to form an SMME Export Council and an Arts and Crafts Export Council, which are able to function as entry points for first-time exporters. This allows small businesses in any sector to access the dti support structures and become successful exporters.

AN INTRODUCTION TO THE SOUTH AFRICAN ECONOMY

South Africa is one of the richest countries on the continent and in the world in terms of minerals and other natural resources. It was, and still is, amongst the world’s largest exporters of gold and diamonds and it also exports a wide range of other industrial minerals. A Mediterranean climate in its southern region facilitates its role as a major world exporter of citrus fruits and wine.

This abundant natural wealth led European settlers here as early as the 17th century. The economy boomed and physical infrastructure was developed. Unfortunately in the middle of the 20th century, the country faced the problem of apartheid, decisively resolved in 1994 with the first democratically elected government. Since then the country has begun to rebuild its economy and achieve much of the vast potential of which it is capable.

Today South Africa has a population of 44 million people and a GDP of US$113 billion (2001). In terms of its business environment and international competitiveness, it is rated at the low end of the OECD countries and at the top end of developing countries. The Global Competitiveness Report ranks South Africa 25th out of 75 countries, fifth best amongst all developing countries in the world. In terms of general infrastructure, the country is rated 22nd, and in terms of its financial market sophistication 16th. Unlike most developing countries, South Africa has a strong technological base, which has resulted in its patenting products, such as the computer tomograph, using indigenous technology.

Overview of the South African Metals Industry Sector

Iron and steel

In 2000 the International Iron and Steel Institute (IISI) ranked South Africa as the 21st largest steel producing country in the world and 8th as a net exporting country of primary steel. The largest steel producing country in Africa, producing 62% of the total steel crude production on the continent during this year, South Africa's total crude steel production amounted to 8,6 million tons in 2000. The local market consumed 57% and 43% was exported.

Primary steel products and semi-finished products include billets, blooms, slabs, forgings, light-, medium-and heavy-sections and bars, reinforcing bars, railway track material, wire rods, seamless tubes, plates, hot- and cold-rolled coils and sheets, electrolytic galvanised coils and sheets, tinplate and pre-painted coils and sheets. SA exports to approximately 100 countries, including the USA, Taiwan, Italy, Hong Kong, Zimbabwe, India, Canada, Belgium, the UAE and Australia. Iscor is South Africa’s largest steel producer. Other important industry players include Scaw Metals, Davsteel, Columbus Stainless Steel and Highveld Steel.

Capital Equipment

Segmented into five main areas - mining, building and construction, processing and industry-related items, agriculture and utilities - the capital equipment industry exports over R16 billion per annum. It is expected to grow rapidly as South African exporters supply more to international projects, especially in the mining, processing and agricultural sectors. Europe (36%), SADC (26%), North America (12%), and the Pacific Rim (10%) are the biggest export markets for South African capital equipment.

Non-Ferrous

South Africa’s non-ferrous metal industries comprise aluminium and other metals, including copper, brass, lead, zinc and tin. Aluminium is the largest sector, although South Africa has no commercially exploitable deposits, so feedstock is imported. SA is ranked 8th in world production of aluminium. The aluminium industry consists of primary and secondary rolled products and extruded products. SA produces approximately 677 kt of primary aluminium per year - 512 kt of it is exported.

Aluminium is locally converted into semi-fabricated product, including rolled products (37%); castings (21%); extrusions (15%); deoxidant (7%); automotive alloy feedstock (8%); redraw rod (6%); powder and paste (3%); direct cast (3%); and, miscellaneous (3%). Major up- and midstream players include Billiton, Hulett Aluminium Rolled Products, Hulett Hydro Extrusions, Wispeco, Profal and Zimalco.

Non-ferrous metals sales are estimated at R3 billion per annum, excluding aluminium but including primary copper, primary zinc and the secondary copper, zinc, tin and lead industries.

Stainless Steel

South Africa’s primary stainless steel production capacity is in the order of 500 000 tons per annum, but presently only 150 000 tons are converted locally into value-added products. Holding over 50% of the world market, South Africa is the leading world designer and producer of tank containers. The catalytic converter industry is the highest single consumer of stainless steel in South Africa, with expectations of doubling its present capacity to 20% of the world market. Acerinox/Columbus Stainless is one of the world’s largest and most modern integrated stainless steel producers. The company recently completed a major expansion project, taking its annual production capacity to 500 000 tons of flat rolled product. The plant currently supplies the South African domestic market with close to 150 000 tons annually, with the balance being exported to 50 countries worldwide.

Jewellery

The jewellery industry, including gold, platinum and silver, employs approximately 4500 people while the diamond industry employs approximately 2500. More than 4000 formal jobs in more than 350 manufacturing concerns are located in the Gauteng, Western Cape, Durban and Bloemfontein areas. Currently there are 150 registered jewellery and goldsmith apprentices in South Africa. Approximately 20% or US$35 million of South Africa’s finished jewellery is exported. The export basket includes precious metal jewellery, rough diamonds, unwrought gold, silver and platinum.

Infrastructure

South Africa’s approximately 3000km of coastline includes 6 strategic ports - Richards Bay, Durban, East London, Port Elizabeth, Cape Town and Saldanha Bay. Together they handled 13,000 vessels and 188 million tons of cargo in 1999. Competitively priced land – usually not in excess of US$10/m2 – is available.

South Africa’s competitive advantages in the metals sector
Raw materials

South Africa is internationally renowned for an abundance of mineral resources, which accounts for a significant portion of both world production and reserves. Some of the more important minerals include:

MineralUnitReserves World RankProduction World Rank
ChromiumMillion tons5500 16.662 1
VanadiumThousand tons1200 118 1
Platinum       
Group metalsUnit62,816 1207 1
ManganeseMillion tons4000 13.635 1
TitaniumMillion tons146 21.057 2
ZincThousand tons15,000 563 18

A host of large-scale mineral-beneficiation projects are aimed at exploiting the potential of South African natural resources. The country has world-scale primary processing facilities covering carbon steel, stainless steel and aluminium industries in addition to gold and platinum.

A wide range of materials is available for jewellery, including gold, platinum, diamonds, tiger’s eye, and a wide variety of other semi-precious stones.

Competitive Labour Rates

While South Africa has first-world infrastructure and institutions, its cost levels are comparable with developing countries. Average labour cost to the employer within the metals industry could be categorised for the various levels as follows:

ActivityActivity TechnicianManager
Basic1,10 p/hour 4,50 p/hour1 700 p/month
Pension7,5% 7,5%7,5%
Medical15% 15%15%
Car allowanceN/a 10%17,5%
Food allowance7,5% 7,5%N/a
Source: DTI survey, US$=R10

Availability of world’s cheapest electricity

Electric power, largely generated by Eskom, the country’s electricity utility, is amongst the cheapest available anywhere in the world. This low electricity cost has been instrumental in the establishment of sizeable ferroalloy, stainless steel and aluminium beneficiation industries.

Finance

Through partnership with a state-financing organisation, the Industrial Development Corporation of South Africa (IDC), companies can access loans or equity at preferential rates. The IDC will consider the provision of ordinary and preference share capital in some instances and, as far as practical, it endeavors to tailor facilities to suit the applicant’s requirements. IDC finance is available to large and small projects within South Africa and the Southern African Development Community (SADC).

Trade Preferences

South Africa has entered into preferential agreements with the US, EU and sub-Saharan countries. These agreements confer generous trade benefits as outlined below.

Africa Growth and Opportunity Act (for the US market)

Under the Africa Growth and Opportunity Act (AGOA), the US extends to South Africa and other sub-Saharan countries GSP benefits for more than 1800 additional items beyond the standard GSP list of 4600 items. Special provisions apply to the apparel sector. For South Africa, this benefit took effect in March 2001 for apparel items and October 2000 for other items and will remain in force until 30 September 2008. A list of specific preferences for the metals industry is given in Annex A. More detailed information is available from the US government website http://www.agoa.gov.

European Union – South Africa Free Trade Agreement

A trade, development, and cooperation agreement containing a Free Trade Agreement (FTA) went into effect between South Africa and the European Union on 01 January 2000. Under the FTA, the EU is committed to the full liberalisation of 95% of South African imports over a 10-year transitional period, while SA is to liberalise 86% of EU imports over a 12-year transitional period. A list of specific preferences for the metals industry is given in Annex B.

The Generalised System of Preference (GSP)

GSP is extended to South Africa by 25 countries, allowing South African exporters to gain preferential access to their markets. GSP countries include Austria, Belgium, Canada, the Canary Islands, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Ireland, Italy, Japan, Luxemburg, Martinique, the Netherlands, Norway, Portugal, Reunion, Spain, Sweden, Switzerland, the UK and the USA. The Japanese offer on GSP is given in Annex C.

Southern African Development Community

The SADC trade protocol, which came into effect in September 2000, provides for the phasing down of tariffs of 11 of the 14 SADC member countries. The participating member countries are from the sub-Saharan region, but exclude SADC members Angola, the Democratic Republic of Congo and Seychelles. This trade bloc has a combined population of 135 million. The participating member countries hope to establish a free trade zone by the year 2004.

South Africa Customs Union

Under the present SACU agreement, participating member countries South Africa, Botswana, Lesotho, Namibia and Swaziland have totally abolished internal tariff barriers. A new agreement finalised on 25 October 2002 is presently being ratified by their respective governments. The main change introduced in the new agreement pertains to revenue sharing.

Major foreign companies operating in the sector in South Africa

Recognising South Africa’s many advantages, several international companies have established major operations in South Africa. Some of the more prominent ones are listed below:

Company Country of Origin Activities
Billiton SA Ltd UK Aluminium smelter
Pohang Iron and Steel South Korea Ferrochrome smelter
Acerinox Spain Stainless steel
Oro-Africa Italy Manufacture of gold and diamond chains, rings, bracelets
Silmar Spa Italy Manufacture of gold chains
Oro-Maska India Manufacture of gold chains, bracelets, rings and diamond pendants, chains
South Africa Royal Manufacturers Canada Manufacture of gold chains, rings, bracelets

Business opportunities

Industry Opportunities
Steel Downstream beneficiation Automotive parts, car bodies, pipes, tubes, can stock Structural steel products, furniture
Stainless Steel Rolling Mill, pipes and tubes, building materials, Catalytic converters, exhaust manifolds, Refrigerators, microwave shell, household utensils, Hollowware, furniture
Aluminium Primary smelter, building products, windows and frames, patio doors, extrusions, conductors and rods Vehicle bodies and flooring, engines, cylinder blocks, pistons, alloy wheel, high-pressure die-casting, packaging foil, industrial flooring
Jewellery both Gold – 9ct, 14ct and 18ct to Europe and the USA – ethnic and western designs, diamonds – loose, cut and polished and made up items, platinum items
Capital Equipment Machine tool manufacturing, petrochemical equipment

Annex A: Africa Growth and Opportunity Act (trade preferences offered by the United States)

Aluminium

HS Code Description MFN Duty Preferential Duty
7601 Aluminium and Aluminium Products 4.9% Free
7301 Iron and Steel Products 4.2% Free

Jewellery

  Rates of Duty
HS No Article Description General Special
7103.99.50 Precious gems or stones (o/than diamonds) and semi-precious stones, simply sawn, cleaved or bruted 12.6% A
7104.90 Synth. Or reconstruct. Precious or semi-precious stones, wkd, whether or not graded, but n/strung (ex. Ungraded temp. strung), mtd./set, nesoi 7.7% A
7113.11 Silver rope, curb, etc., in continuous lengths, whether or not plated/clad with other precious metal, suitable for jewellery manufacture 6.4% A
7116,20 Jewellery articles of precious or semi-precious stones, valued not over $40 per piece 3.9% A
7113.19.25 Gold mixed link necklaces and chains 5.9% A
7113.19.21 Gold rope necklaces 5.3% A
7116.10.25 Cultured pearl articles 6.6% A
7117.19.90 Imitation jewellery (o/than toy jewellery and rope, curb, cable, chain, etc.) of base metal (whether or n/plated with prec. Metal), nesoi 11% A
7117.90.55 Imitation jewellery nesoi, not of base metal, n/o 20 cents/doz. Pcs or pts 7.2% A
7117.19.20 Rope, curb, cable, chain, etc., of base metal (whether or n/plated w/prec. Metal), val.n/over 33 cents/meter for jewellery mfr. 11% A

Capital Equipment
  Rates of Duty
HS No Article Description General Special
84.02 Steam or other vapour generating boilers 5.2% A
84.04 Auxiliary plant for use with boilers 3.5% A
84.05 Producer gas or water gas generators Free N/A
84.10 Hydraulic turbines, water wheels and regulators thereof 3.8% A
84.13 Pumps for liquids Free N/A
84.14 Air or vacuum pump, air or other gas compressors and fans, ventilating or recycling hoods 2.5% A
84.16 Furnace burners for liquid fuel Free N/A
84.23 Mass meters Free N/A
84.24 Mechanical appliances for projecting, dispersing or spraying liquids or powders Free N/A
84.25 Pulley tackle and hoists Free N/A
84.28 Other lifting, handling, loading or unloading machinery Free N/A
84.30.31 Self-propelled coal or rock cutters and tunneling machinery Free N/A
84.33 Harvesting or threshing machinery Free N/A
84.74 Machinery for sorting, screening, separating, washing, crushing, grinding, mixing or kneading earth stone ores or other mineral substances Free N/A
84.79 Machines and mechanical appliances having individual functions Free N/A
84.81 Taps, cocks, valves and similar appliances for pipes, boiler shells, tanks, vats or the like, 2% A
84.82 Ball or roller bearings 2.4 A+

Annex B: European Union – South African Free Trade Area

South Africa’s preferential tariff to the EU will be phased in over a 4-year period as follows:

Metal Products

HS Code Description MFN duty Year Preferential tariff
7601 Aluminium and aluminium products 6% 2001 75% of the MFN duty
7301 Iron and steel products 2,7% 2002 50% of the MFN duty
      2003 25% of the MFN duty
      2004 0%

Annex C:GSP Preferences offered by Japan

Jewellery

HS no. Description General WTO Tariff Rates 12/31/98 WTO Tariff Rates 1/1/99 Preference
71.13 Articles of jewellery and parts thereof, of precious metal clad with precious metals whether or not plated work clad with precious metal        
7113.11 Of silver 6.2% 5.7% 5.2% Free
7113.19 Of other precious metals        
Of platinum 6.2% 5.7% 5.2% Free
Other 6.6% 6% 5.4% Free

Incentives
A range of incentives is available to qualifying investments. The more commonly used incentives are given below:

Name of Incentive Benefit Main conditions
Strategic Industrial Project 50-100% tax allowance Manufacturing and selected services, minimum investment of R50 million
Small and Medium Enterprise Programme Cash grant of up to 10% of qualifying assets Investments < R100m; benefit decreases with size of investment
Skill Support Programme 50% of training costs, subject to a maximum of 30% of wage bill Training programme must be certifiable
Support Programme for Industrial Innovation 50% of the direct costs incurred in development Development must be a significant technological advance and have commercial advantage over existing products
 
 
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